This guitar making sequence is a summary of the steps outlined in
GUITARMAKING: Tradition and Technology by William R. Cumpiano and Jonathan D. Natelson. Here is a MSWord version for you to download.
- Preparation and Planning
- Make a template
- Draft the parameters
- Draw the curves
- Cut out template
- Make the assembly workboard
- Trace the template on plywood
- Cut out workboard
- Make the workboard shim and clamping shoe
- The Neck and Headpiece
- Construct the neckblank
- Lay out lines on the shaft
- Make the scarf cut
- True the scarf surfaces
- Reduce the headstock thickness
- Glue the scarf joint
- Mark the shaft for the heelblock
- Prepare the stacked heel pieces or heelblock
- Glue the heelblock
- Trim the neckshaft and height of the heelblock
- Draft the outline of the fingerboard on the shaft
- Fabricate the truss rod
- Fold the rod
- Thread the rod
- Fabricate the cap
- Wrap the rod
- Cut out rod slot and neck joint
- Lay out lines on the neckblank
- Rout the slot
- Cut the joint
- Install the truss rod
- Trim the veneer
- Glue the veneer
- Cut out the headpiece outline
- Lay out the headpiece
- Saw the outline
- True the edges
- Finish the crest
- Drill the headpiece
- Carve the heel
- Lay out the heel cap and heel curve outline
- Saw the heel profile
- Ramp the heel
- Concave the heel ramps
- Carve the primary facets
- Carve the secondary facets
- Refine the carved heel
- The Plates
- Joint the plates
- Make a shooting board
- Select the correct edges of the soundboard
- Shoot the edge
- Candle the edge
- Joint the back plate
- Joint the side plates
- Dimension the side plates
- Join the plates
- Make a joining board
- Position the plates and the blocks
- Glue and press the soundboard halves
- Join the back
- Thickness the plates
- Cut out the soundboard
- Clean the faces
- Plane the soundboard to thickness
- Plane the back to thickness
- Plane sides to thickness
- The Soundhole Rosette
- Prepare rosette material
- Select lines
- Prepare pearl or marquetry purflings
- Excavating the rosette channel
- Lay out the rosette
- Rout out or carve out the channel
- Inlay the rosette
- Pre-bend the lines
- Glue in the lines
- Glue in the pearl segments
- Clean up
- Cut out soundhole
- Soundboard bracing
- Prepare the brace blanks
- Split and dimension the brace blanks
- Plane the blanks to dimension
- Prepare the flat grafts
- Arch the arched braces
- Brace the soundboard
- Make the bridge patch
- Glue the bridge patch
- Prepare, glue, shape upper transverse graft
- Glue and shape flat braces
- Glue and shape upper and lower face braces
- Cut the X-brace lap joint
- Glue and shape the X-brace
- Glue the center seam diamonds
- Glue the linen patch
- Final graduation
- Side Bending
- prepare and mark slats
- bend the slats
- Soundbox assembly
- Prepare and glue the headblock
- Cut the joint into headblock
- Align and pre-drill for the brads
- Glue the soundboard to the neckshaft
- Make and attach the tailblock
- Trim the sides to length between the headblock & tailblock
- Make the solid or kerfed linings
- Apply linings to sides
- Level the kerfed side edge
- mark and notch the linings to accept the brace ends
- glue the sides to the soundboard
- trim and taper sides to final height
- apply back linings to sides
- prepare the lined edges to accept the back
- Make the bridge block and upper face caul
- Make the back
- Slot center seam
- Insert inlay
- Make and install the back center seam graft
- Make and arch the back braces
- Slot center seam graft to accept back braces
- Glue the back braces
- Carve and refine back braces
- Fit the back
- Align and mark
- Cut back the brace ends
- Trim the back grafts
- Trim the back overhang
- Glue the back on
- Apply glue to the edge and rope the back
- Remove the soundbox from the workboard
- Bind the guitar
- Prepare and insert the end graft
- Rout the binding and purfling ledges
- Even the ledges
- Prepare and pre-bend all binding and purfling materials
- Fit and glue the bindings
- Scrape the binding flush
- The Fingerboard
- Make the fingerboard
- True the billet
- Mark the fret slots
- Saw the fret slots
- Taper the fingerboard to final outline
- Glue the fingerboard to the neck
- Mark the shaft
- Glue and clamp the fingerboard
- Fret the fingerboard
- Arch the fingerboard
- Install frets
- File and bevel the fret ends
- Level the frets
- Final Carving and Refining
- Glue the heelcap
- Prepare the heelcap
- Glue the heelcap
- Finish carve the neck
- Inlay the emblem and bind the headpiece
- Set the neck angle
- Flatten the bearing surfaces on the sides
- Fit neck into soundbox
- Shave heel bearing surfaces to set angle
- Refine all surfaces
- Final scraping of plates
- Fill end-gaps under frets
- Install marker dots on fingerboard edge
- Coarse sand the guitar
- Round the bindings and all sharp edges
- Final sanding
- Mask fretboard and purflings on back and sides
- Finishing Neck and Soundbox with Lacquer
- Fill the open pores
- Pre-seal all surfaces to be filled
- Prepare the filler
- Apply the filler
- Remove excess filler and clean up
- Apply undercoats
- Vacuum the guitar inside and out
- Make and install shooting handle for soundbox
- Apply one or two sealer coats
- Scuff the sealer and vacuum
- Apply the overcoats
- Apply tinted lacquer undercoat if desired
- Apply two or three lacquer top coats
- Allow to dry thoroughly and level
- Apply two to five lacquer top coats
- Allow to dry three to seven days
- Polish the finish
- Dry sand with 320 No-Fill sandpaper
- Wet sand with 500 Wet or Dry sandpaper
- Polish with coarse compound
- Polish with fine compound
- Attach the Neck
- The Bridge
- Make the bridge
- Square the billet and mark
- Excavate the saddle slot
- Drill for the bridge pin holes
- Shape and refine the bridge
- Glue the bridge
- Locate the bridge on the soundboard
- Scribe the bridge location
- Tape around the bridge location
- Scrape off finish with the tape
- Insert the bridge block
- Glue and clamp the bridge
- Clean up glue squeeze-out
- Stringing and Setup
- Dress and polish the frets and fingerboard
- Final truing of frets
- Recrown the frets
- Dress the fret ends
- Scrape the fingerboard
- Sand the frets and fingerboard surface
- Polish and oil fretboard
- Setup the guitar
- Drill through soundboard at bridge pin holes
- Fit bridge pins
- Cut bridge pin ramps
- Fit the nut and saddle blanks into their slots
- Preliminary shaping of nut and saddle
- Install tuning machines
- Install strings at bridge
- Preliminary notches in the nut for strings
- Bring the strings up to pitch and measure clearances
- Final shaping of the nut
- Final shaping of the saddle
- Polish nut and saddle
- Cut and apply pickguard
- Prepare and apply maker’s label
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